The Problem
Our client, a tier-1 industrial client with operations in Western Australia, presented us with a unique and challenge which was classified as “top secret.”
They required a highly specialised hosing system for an undisclosed industrial application, and because of rigid security constraints, could only offer schematic parameters. Armed with nothing more than drawings, thermal constraints and pressure specifications, we were tasked with designing and fabricating a system without knowledge of the materials’ purpose.
The challenge lay in ensuring precision, safety and confidentiality while navigating these constraints.
Our Solution
To tackle this complex challenge, we leveraged our advanced capabilities in CAD design and CNC manufacturing. Meticulously interpreting the provided schematic data, we executed a design that met the rigorous and precise specifications without compromising confidentiality.
The task also included creating a system with a broad margin for dynamic fluid temperatures that ranged from the very hot to deep-freeze levels capable of serving cryogenic liquids. We determined that we should use a 1-inch #316 stainless steel braided hosing to meet the thermal needs.
From there, the project demanded expert machining and welding, especially to create a secure sealing weld that bonded the complex hose coupling assemblies effectively.
Once finished, we moved the equipment through the testing phase to insure everything was sealed with dynamic accuracy.
The Results
Upon delivery, our client expressed delight and surprise that our device met their specific needs.
They not only received an apparatus that precisely matched their requirements but, upon application, also performed exceptionally well. The client even conveyed their belief that our quality craftsmanship would significantly extend the lifecycle of the equipment to which the device was attached.
This successful project exemplified our ability to meet stringent specifications while ensuring both functionality and security in this confidential endeavour.